Processor

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The ProcessOR is a superior separator vessel often used for particle/liquid filtration or separation. It is available to be delivered as a self-contained skid (pictured) or a stand-alone vessel. It is also available custom-sized as a capital sale or as a turn-key rental, which is often available within days of the received order.

Benefits

  • Available as a self-contained skid or stand-alone vessel
  • Custom-sized as a capital sale or turn-key rental
  • Lower operating and disposal costs with COMPAX technology
  • Easy installation with reusable core and coreless elements
  • High collapse ratings of 75 or 150 psi, with higher ratings available
  • Broad range of media types and micron ratings
  • Upgrade option for existing filter vessels without modification

FUNCTIONAL DESCRIPTION

Cost Savings with COMPAX Technology

Compared to conventional cartridge filters, COMPAX, which is the element technology inside of a ProcessOR separator, saves you money by lowering operating costs and reducing disposal costs. When comparing filters with the same efficiencies or Beta ratings, nothing outperforms the cost/performance value achieved with COMPAX.

Innovative Design of COMPAX

The major innovation in COMPAX is its elegant simplicity. It consists of two parts: the COMPAX coreless elements and the reusable core. The reusable COMPAX core is semi-permanently installed into the existing filter vessel without the need for special tools. After installation of the cores, the open end of the COMPAX cartridge slides down over the length of the core and engages a positive sealing O-ring to integrally seal the filter and core together. The reusable cores have standard collapse ratings of 75 or 150 psi, depending on the series and material of construction. Higher collapse ratings are available upon request.

Upgrade Option

If you are currently using a conventional filter vessel – pleated, depth, molded or string wound, nominal or Beta rated – you can have COMPAX performance without purchasing a new filter vessel or modifying existing housings. Whether it is for water, amines, chemicals, hydrocarbons, oils, coolants, inks, paints, or other fluids, for prefiltration or final filtration, there is a COMPAX system that is right for the application.

RELATED APPLICATIONS

ALKYLATION

The key aspects of an alkylation unit pertain to the amount of acid that needs to be made-up on a continuing basis. This cost becomes even more critical if the plant has no onsite acid regeneration, or the acid consumption exceeds the acid regeneration capacity.

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BTX (BENZENE, TOLUENE AND XYLENE)

Purify benzene, toluene, and xylene (BTX) from refinery or petrochemical aromatics streams such as catalytic reformate or pyrolysis gasoline. This liquid-liquid extraction processes offers lower capital and operating costs, simplicity of operation, range of feedstock, and solvent performance.

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COATINGS

Reactor products can contain gelatinous, deformable solids form in coating formulation. Batch Process: Limited reactor turn-over (constrained through-put) due to long filtration process. Reduce operating costs and batch cycle time, double capacity and increase online life.

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HYDROTREATING

The key to optimizing a hydroprocessing unit is to maximize the life of the catalyst bed and increase energy efficiency of the furnaces.

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NGLS - FRACTIONATION

There are two basic steps to the treatment of natural gas liquids in the natural gas stream. First, the liquids must be extracted from the natural gas. Second, these NGLs must be separated themselves.

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LNG - LIQUIFIED NATURAL GAS

Until recently, the Liquefied Natural Gas (LNG) market was a relatively small part of the gas processing world. The market has experienced a transformation fueled by the discovery of vast reserves in North America, Asia’s robust economic growth, larger populations, and the demand for cleaner energy.

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AMINE SYSTEMS

There are a number of factors that affect the capacity and operation of a typical amine system. Solid or liquid contaminants in the system may cause foaming. The presence of foaming is typically addressed by the addition of expensive antifoam chemicals and/or by reducing the operating capacity of the amine system.

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CAUSTIC TREATING

The key aspects of a caustic treating system pertain to the degree of contact between the caustic and hydrocarbon to facilitate the mass transfer.

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SILICONES

Silicones are inert, synthetic compounds with a variety of forms and uses. Typically heat-resistant and rubber-like, they are used in sealants, adhesives, lubricants, medical applications, cookware, and insulation.

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DEEP WELL

Deep Well facilities for the disposal of plant waste streams often employ nominally rated spray spun elements, bags, diatomaceous earth filters, and various other types of conventional filtration technology.

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LUBE OIL SYSTEMS

Many lube oil recovery processes create aqueous and hydrocarbon emulsions that are difficult to separate by means of conventional liquid/liquid separations technology.

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SOUR WATER

Hydrocarbons in the sour water system are typically present on a continuous basis at up to 10,000 ppm and during upsets to levels greater than 50,000 ppm.

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MPAX

Pentair’s next-generation filter element MPAX enhances efficiency, lifespan, and cost-effectiveness in industrial filtration solutions.

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